Manufacturing capabilities and data analysis make a powerful combination

Ongoing optimization

Almost uniquely in this specialist field, Topsoe is in control of the entire value chain from development to manufacturing to gathering data/feedback directly from the customers and to subsequent improvement.

In the specialist world of reactorgrading, we’re a one-stop shop for manufacturing, analysis and optimization.

Manufacturing muscle

At Topsoe, we manufacture our own catalysts at plants in Frederikssund, Denmark and Houston, Texas. These have been ISO 9001-certified since 1994, and are constantly being updated and upgraded.

The production process includes alumina production, carrier preparation – including mixing, extrusion and calcination – and catalyst impregnation. Having our own production setup meansour company is uniquely positioned to continually optimize existing products，并提供创新的高度多孔载体，具有极高的表面积。

为最佳效果配置和自定义

The pore volume and the surface area of the carrier material are connected, and our manufacturing capabilities pave the way to produce the每个特定目的所需规格之间的确切平衡。Another key factor lies in selection of the appropriate active metals and promoters as part of the impregnation process.

我们还可以使用这些功能来开发新的Catalyst配置和设计，微调我们的加氢处理产品的性能并开发创新的专有解决方案。乐动体育电竞

因为公司本身生产了我们自己的催化剂产品所需的氧化铝，乐动体育电竞we are in full control of the entire production process。

挤出技术

Topsoe is one of the很少的公司worldcapable ofdesigning and manufacturing extruded1/8” and 3/16”环形催化剂颗粒with the strength to permit an outer/inner diameter ratio of 2:1, and thus provide maximum feed contaminant capacity.

This is because we have developed and perfectedour own extrusion technology, which in turn makes us uniquely capable of designing and delivering new shapes and configurations for catalyst pellets.

Worldwide data

这通常是通过在特定的加氢处理反应堆内的特定位置安装测试篮或罐来完成。这种罐在不同隔室中占多种催化剂，测量和测试各自在整个循环过程中的已知污染物的污染物。一旦周期完成，罐被删除。

In collaboration with客户遍布全球，我们每年都能够在不同的加氢处理设置中安装100多个这样的测试罐。这使我们能够采样和分析内容 - 包括捕获在颗粒之间的空隙中的材料。

These complex analyses are carried out in Topsoe’s own world-class R&D laboratories, using a range of highly advanced analysis techniques. These include scanning electron microscopy and transmission electron microscopy, which were what made usthe first company ever able to see catalyst details down to 1.2 angstroms in size。

This remarkable equipment has subsequently played a pivotal role in our R&D activities, and paved the way to numerous technical breakthroughs and market-first grading products.

Want to find out more?

Refineries are constantly on the lookout for better, more cost-effective catalysts with the highest possible activity in order to obtain the desired boost in performance.

Even now, 40 years later,few companies can even get close to matching the breakthrough science and catalyst manufacturing technologies at the heart of Topsoe manufacturing plants。这些使得可以优化分级催化剂材料以应对越来越多的特定要求。

This gets increasingly important as feedstock specs vary more and more, and refineries’ customers’ requirements get more and more stringent. Effective grading protects your bulk catalysts from at least the worst contamination and pressure drop glitches.