Delivering optimal performance - Ammonia catalysts
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BrochureDelivering optimal performance - Ammonia catalystsSynCOR Ammonia™ - New process for grassroots plants
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By rewriting the book on ammonia plant capacities, SynCOR Ammonia™ enables greater economies of scale and paves the way for new benchmarks, new financials and new opportunities – all using proven technologies.
SynCOR Ammonia™ is a technology break-through in the ammonia industry. Where all ammonia plants today rely on conventional two-step reforming based on tubular steam methane reforming and an air-fired secondary reformer, SynCOR Ammonia™ utilizes独特的Topsoe SynCOR™解决方案,一个过程的基础d on oxygen-firedautothermalreforming.
SynCOR Ammonia™ introduces a previously unseen scaling factor for single-train ammonia plants, thanks to a steam-to-carbon ratio of just 0.6 – reducing steam throughput by 80%. The result can be double-digit reductions in the cost per ton of producing ammonia – with greater savings achieved the further you scale up.
By introducing new economies of scale into ammonia production, SynCOR Ammonia™ gives plant owners breakthrough options for profitable expansion and provides new investors with an opportunity to enter the market with a sharp competitive edge.
Simplified process layout
传统植物概念与同步氨™之间的大量显着差异
Technology |
Conventional NH3plant |
SynCOR Ammonia™ |
|---|---|---|
| Desulfurization section | Standard | Standard |
| S/C ratio | 3.0 | 0.6 |
| Reforming section | Tubular steam reformer and air blown secondary reformer | Pre-reformer and oxygen blown SynCOR™ |
| Shift section | High-temperature shift followed by low temperature shift | Two high-temperature shifts in series |
| CO2removal section | Standard | Standard |
| Synthesis gas cleaning | Methanation | Nitrogen wash with purge and nitrogen addition |
| Ammonia synthesis | Ammonia synthesis loop with purge | Inert free synthesis loop with no purge |
| Purge gas treatment | Ammonia wash followed by hydrogen recovery | No treatment required |
| 相对能耗 | 100 | 97 |
| Relative make-up water consumption | 100 | 40-50 |
| MAX referenced capacity, single train NH3/other industries | 3,500 MTPD / - | 4,000 MTPD *）/> 6,000 MTPD |
*相当于4,000 MTPD的生产
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